Medium – Consistency Pulper (Vertical Pulper)

Middle-consistency vertical pulpers MCV are designed for a highly intensive periodical pulping of white waste paper and liquid packaging board type Tetrapak with a consistency from 10 to 15 %. The pulper output depends on the type of pulped material, way of operation and working cycle structure.

Design

All pulper types are based on the same design. Individual types differ in the tank capacity, in the size of functional elements and in motor type.

MCV-XX-W
pulping of contaminated materials (waste paper)

MCV-XX-T
pulping of Tetrapak type materials

Rotor types

HC – for medium consistency pulping

Rotor lower functional leading edges comprise of bolted blades. The primary advantage of this design arrangement lies in fast and easy replacement of worn blades.

Main parts
  • Welded stainless steel (1) anchored on reinforced-concrete footing
  • Functional elements: rotor (2), vaned rim (3), stator separating screen (4)
  • Bearing housing (5) sealed with labyrinth sealing
  • Outlet body (6), sealed with filling stuffing box (stuffing box bush, stuffing box cord)
  • Up to 315 kW V-belt drive (7) with a cover
  • Flanged electric motor (8)
  • Over 315 kW gearbox (9) with a clutch cover
  • Footed electric motor (10)
Material
  • All parts coming into contact with the stock are made of stainless steel
  • Outlet body and functional elements are made of special abrasion-resistant stainless cast steel
Accessories
  • Depending on installation conditions, it is possible to add a deflector, PSN separator connection unit and OTN separator

Machine design and work safety are in compliance with the EU standards and EAC.

Technical parameters
Tank typeVolume (m3)∅ D1 (mm)∅ D2∅ D3Y (mm)X (mm)Periodical running
Consistency (%)
Periodical running
Capacity *) (tpd)
Electric motor output (kW)Weight incl. drive (kg)
BELT
MCV-14143 392DN 300DN 3005 1505 6408 - 1415 - 20200 / 2509 800
MCV-20204 052DN 300DN 3005 5805 1008 - 1425 - 35250 / 31511 250
GEARBOX
MCV-30304 452DN 350DN 3006 5805 5508 - 1430 - 50315 / 40014 700
MCV-50504 852DN 350DN 3006 6806 0768 - 1445 - 70400 / 50015 470
Advantages
  • Possible usage for diverse fibrous materials
  • High pulping efficiency
  • Simple servicing
  • Minimum maintenance time
  • Rugged bearing housing
  • High efficiency of functional elements
  • Easy and quick replacement of rotors after wearing out
  • Category

    Cultural / Industrial
  • Length

    4 feet
  • Width

    12 feet
  • Height

    10 feet
  • Weight

    580 kg
  • Space Require

    14 sq. feet




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